Pepperell, MA Furnace Replacement
- Furnaces
Pepperell’s furnace replacement season is upon us. By this time of year in Pepperell Massachusetts, you have likely turned the heat on to combat those chilly mornings. If you notice your heat isn’t coming on, it could be a sign you need either a furnace repair or furnace replacement. That’s what this customer called MillTown for initially. Shortly thereafter, MillTown Plumbing’s licensed heating contractors were on their way.
Furnace Repair Troubleshooting and Inspection
After inspecting the furnace, technicians noticed that the gas valve was broken. Considering the involvement of replacing the part against the entire furnace, the client opted to refresh the entire heating system. This meant a Rheem gas furnace replacement considering the age of the rest of the components. You should have your furnace inspected once a year in the fall.
You should have your furnace inspected immediately if you notice any symptoms of a failing furnace such as:
- Abnormal smells
- Non-start
- Little or no heat
- Constant thermostat adjustments
- Uneven heating between rooms
- Strange sounds
- Triggered carbon monoxide detector
- Corrosion around fittings and associated components
It should be noted the benefits of having your furnace replaced:
- Energy efficiency
- Improved airflow
- Lower repair costs
- Less frequent repair costs
- Quieter function
- Peace of mind
How-To Replace a Furnace
MillTown’s qualified and licensed technicians began by removing this Pepperell client’s old furnace. Before removal, they safely disconnected the gas lines, intake and exhaust flues, electrical connections, and condensate pump. Because the furnace was going to the scrapyard to be recycled for its metal contents, the technicians were able to quickly remove the old furnace without regard for future usability.
How-To Install a Furnace
Once the old furnace was removed, preparation for the new furnace began. The interior intake ductwork had to be cut and modified to accept the new filter style since the new Rheem furnace uses a different filter type. The existing intake and exhaust flues were noted to be out of code, so those were removed in anticipation of installing to-spec piping. Preparation of the new furnace itself included cutting a hole in the side for the intake ductwork and installing feet to keep the furnace off the ground.
Furnace Installation
Once everything was removed and prepared, MillTown Plumbing’s technicians were ready to begin the installation process of the new Rheem furnace and brought it to its final location. To begin the furnace replacement, the new furnace air filter housing was fastened to the tabs cut out from the modified intake ductwork and the new furnace. On the exhaust side, the top of the furnace, a foundation for a necessary transition joins the furnace with the exhaust ductwork. Foil tape sealed the intake and exhaust ducting to ensure there were no air leaks while air was circulating through the system.
Furnace Intake & Plumbing Exhaust
MillTown’s contractors installed new intake and exhaust flues made out of PVC and polypropylene, respectively. Purple primer and PVC cement were applied to securely fasten and prevent leaks on the intake PVC pipes. The exhaust pipes utilized clamps and interior gaskets to completely seal themselves off.
Installing these pipes at a slight angle down towards the furnace allows condensation to drain into the condensate pump. Securing the flues are clamps that are fastened to the ductwork or studs. Labeling these pipes “Intake” and “Exhaust” are mandatory to meet code now, so the technicians installed three highly visible graphics on each pipe.
Furnace Condensate Pump and Furnace Wiring
A MillTown licensed electrician joined the install technicians and rerouted an existing outlet to improve overall functionality. One of MillTown’s licensed electricians added a GFCI outlet next to the condensate pump along with a service switch for the furnace to separate the wiring for the furnace and hot water heater. He also wired up the connection for the thermostat. While this was being done, one of the install technicians installed the new plumbing for the condensate pump to begin wrapping up this Pepperell furnace replacement.
Furnace Gas Line Installation
The gas line was rerouted for ease of installation and service of additional components. Thread sealant on the threads of the gas line prevents harmful gas from escaping into the client’s home. Excess air was bled from the gas pipe after the main gas line was turned back on. After bleeding the air out, the furnace was ready for use.
Pepperell Furnace Replacement Contractor Doing it Right
Along with this furnace install, MillTown offers a carbon monoxide detector and a new thermostat. This client already had their AC unit replaced by MillTown so they had already received a new thermostat, but took advantage of the included carbon monoxide detector, installing it near his staircase.
Costs to replace your furnace vary greatly depending on the furnace price, furnace location, replacement of the associated components, and more.
Pepperell Furnace Replacement Contractor
Here at MillTown, we provide cost-effective, permanent solutions to keep your home in tip-top shape. We commit to your satisfaction and offer high-quality, same-day service. Our technicians are clean, courteous, and respectful of your home. It is why Massachusetts and New Hampshire homeowners have trusted us for over 35 years. Contact us today if you are a local Pepperell homeowner interested in furnace replacement, repair, or maintenance!
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